WL 230 Condensation process

Condensation forms when steam meets a medium with a lower temperature than the saturation temperature for the existing partial pressure of the steam. Factors such as the material and surface roughness of the medium influence the heat transfer and thus the type of condensation. In practice, it is usually film condensation. Dropwise condensation only forms when the cooling surface is very smooth and poorly wettable, e.g. Teflon. Knowledge of condensation processes is applied e.g. in steam power plants or at distillation processes.

The WL 230 experimental unit can be used to demonstrate the different condensation processes using two tubular shaped water-cooled condensers made of different materials. Dropwise condensation can be demonstrated by means of the condenser with a polished gold-plated surface. Film condensation forms on the matt copper surface of the second condenser, thus making it possible to examine film condensation.

The tank can be evacuated via a water jet pump. The boiling point and the pressure in the system are varied by cooling and heating power. Sensors record the temperature, pressure and flow rate at all relevant points. The measured values can be read on digital displays. At the same time, the measured values can also be transmitted directly to a PC via USB. The data acquisition software is included. The heat transfer coefficient is calculated from the measured values. The influence of non-condensing gases, pressure and the temperature difference between the surface and steam can be examined in further experiments.

  • visualisation of different condensation processes
  • software for data acquisition

Heater

  • output: 3kW, freely adjustable

Condenser

  • 1x tube with matt copper surface
  • 1x tube with a polished gold-plated surface

Water jet pump

  • flow rate: 4…12L/min
  • pressure: 16mbar

Safety valve: 2200mbar absolute

Measuring ranges

  • pressure: 0…10bar absolute
  • flow rate: 0,2…6L/min
  • temperature: 4x 0…100°C, 3x 0…200°C

 

230V, 50Hz, 1 phase
230V, 60Hz, 1 phase
230V, 60Hz, 3 phases
UL/CSA optional

  1. visualisation of the condensation process of water in a transparent tank
  2. two water-cooled tubes as condensers with different surfaces to realise film condensation and dropwise condensation
  3. controlled heater to adjust the boiling temperature
  4. water jet pump to evacuate the tank
  5. pressure switch and safety valve for safe operation
  6. sensors for temperature, pressure and flow rate with digital display
  7. GUNT software for data acquisition via USB under Windows 7, 8.1, 10
  • dropwise and film condensation
  • determination of the heat transfer coefficient
  • effect of pressure, temperature and non-condensable gases on the heat transfer coefficient

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Product number

WL 230